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机电装备电气与可编程序控制技术(第2版) 读者对象:本书既可作为高等院校机械设计制造及其自动化、机械电子工程等专业的本科生及机械制造与自动化、机电一体化等相关专业的专科生教学使用,也可供机电控制领域的教师、研究人员和工程技术人员学习参考。
本书系统地介绍了机电装备电气控制技术与可编程序控制技术,包括两大部分内容:第一部分介绍机电装备电气控制技术,主要介绍机电装备电气控制系统中的常用低压电器、电气控制电路的基本控制规律、典型机床电气控制系统分析、电气控制系统的设计;第二部分介绍可编程序控制技术,主要介绍日本三菱电机公司的FX2N 系列可编程序控制器及其基本指令应用、可编程序控制器步进指令及状态编程法、可编程序控制器应用指令及编程、可编程序控制器控制系统应用设计、MCGS 组态控制系统。每章后都附有习题与思考题,便于学生加深对本书知识的理解。
刘军教授,长期从事机械制造相关专业课程教学,积累了丰富的教学经验。河南省民办高校品牌学科负责人、郑州市特聘高层次人才、专利审查协作河南中心技术咨询专家
目 录
第1 章 绪论 ······················································································································.1 1.1 电气控制技术的概述 ·····························································································.1 1.1.1 电气控制技术的定义 ·························································································.1 1.1.2 电气控制技术的发展概述 ···················································································.1 1.2 可编程序控制器概述 ·····························································································.2 1.2.1 可编程序控制器的定义 ······················································································.2 1.2.2 可编程序控制器的发展史 ···················································································.3 1.2.3 可编程序控制器的应用领域 ················································································.3 习题及思考题 ···············································································································.7 第2 章 常用低压电器 ········································································································.8 2.1 电器的功能、分类和工作原理 ···············································································.8 2.1.1 电器的功能 ·····································································································.8 2.1.2 电器的分类 ·····································································································.8 2.1.3 电磁式电器的工作原理 ······················································································.9 2.2 低压控制电器 ······································································································.11 2.2.1 刀开关 ·········································································································.11 2.2.2 组合开关 ······································································································.12 2.2.3 主令电器 ······································································································.13 2.2.4 接触器 ·········································································································.16 2.2.5 继电器 ·········································································································.18 2.3 低压保护电器 ······································································································.25 2.3.1 熔断器 ·········································································································.25 2.3.2 热继电器 ······································································································.27 2.3.3 低压断路器 ···································································································.28 习题及思考题 ·············································································································.30 第3 章 电气控制电路的基本控制规律 ··············································································.31 3.1 绘制电气控制电路的若干规则 ·············································································.31 3.1.1 电气控制电路图 ·····························································································.31 3.1.2 阅读和分析电气控制电路图的方法 ·····································································.34 3.2 电气控制的基本控制环节 ····················································································.35 3.2.1 启动/停止电动机和自锁环节 ·············································································.36 3.2.2 长动控制和点动控制 ·······················································································.37 3.2.3 互锁控制 ······································································································.38 3.2.4 顺序控制 ······································································································.38 3.2.5 多地点控制 ···································································································.39 3.3 三相异步电动机的启动控制 ·················································································.40 3.3.1 三相鼠笼式异步电动机的全压启动控制 ·······························································.40 3.3.2 三相鼠笼式异步电动机的降压启动控制 ·······························································.40 3.4 三相异步电动机的制动控制 ·················································································.42 3.4.1 机械制动 ······································································································.43 3.4.2 电气制动 ······································································································.44 3.5 电动机的可逆运行 ·······························································································.47 3.5.1 电动机可逆运行的手动控制 ··············································································.48 3.5.2 电动机可逆运行的自动控制 ··············································································.49 习题及思考题 ·············································································································.50 第4 章 典型机床电气控制系统分析 ·················································································.51 4.1 CA6140 型车床电气控制 ·····················································································.51 4.1.1 CA6140 型车床结构简介 ··················································································.51 4.1.2 CA6140 型车床的主要运动形式 ·········································································.52 4.1.3 CA6140 型车床电气控制系统分析 ······································································.52 4.2 X62W 型万能铣床电气控制 ·················································································.54 4.2.1 X62W 型万能铣床结构简介 ··············································································.54 4.2.2 X62W 型万能铣床的主要运动形式 ·····································································.55 4.2.3 X62W 型万能铣床电气控制系统分析 ··································································.55 4.3 Z3040 型摇臂钻床控制 ························································································.60 4.3.1 Z3040 型摇臂钻床结构简介 ··············································································.60 4.3.2 Z3040 型摇臂钻床的主要运动形式 ·····································································.61 4.3.3 Z3040 型摇臂钻床电气控制系统分析 ··································································.62 4.4 T68 型卧式镗床电气控制 ·····················································································.65 4.4.1 T68 型卧式镗床结构简介 ·················································································.66 4.4.2 T68 型卧式镗床主要运动形式 ···········································································.66 4.4.3 T68 型卧式镗床电气控制系统分析 ·····································································.67 习题及思考题 ·············································································································.70 第5 章 电气控制系统的设计 ····························································································.71 5.1 电气控制系统设计的基本内容和一般原则 ····························································.71 5.1.1 电气控制系统设计的基本内容 ···········································································.71 5.1.2 电气控制电路设计的一般原则 ···········································································.72 5.2 电力拖动方案确定原则和电动机的选择 ·······························································.75 5.2.1 电力拖动方案确定原则 ····················································································.76 5.2.2 电动机的选择 ································································································.76 5.3 电气控制电路的经验设计法和逻辑设计法 ····························································.77 5.3.1 电气控制电路的经验设计法 ··············································································.77 5.3.2 电气控制电路的逻辑设计法 ··············································································.82 5.4 电气控制系统的工艺设计 ····················································································.84 习题及思考题 ·············································································································.86 第6 章 可编程序控制器概述 ····························································································.88 6.1 可编程序控制器的提出及其基本概念 ···································································.88 6.1.1 可编程序控制器的提出 ····················································································.88 6.1.2 可编程序控制器的基本概念 ··············································································.88 6.2 可编程序控制器的特点及其应用 ··········································································.89 6.2.1 可编程序控制器的特点 ····················································································.89 6.2.2 可编程序控制器的应用领域 ··············································································.90 6.3 可编程序控制器的发展 ························································································.91 6.4 可编程序控制器的组成及其各部分功能 ·······························································.94 6.4.1 中央处理器 ···································································································.94 6.4.2 存储器 ·········································································································.94 6.4.3 输入/输出接口(I/O 接口) ··············································································.95 6.4.4 电源 ············································································································.97 6.4.5 外部设备 ······································································································.97 6.5 可编程序控制器的结构及软件 ·············································································.98 6.5.1 可编程序控制器的结构 ····················································································.98 6.5.2 可编程序控制器的软件 ···················································································.100 6.6 可编程序控制器的工作原理 ················································································.103 6.6.1 分时处理及扫描工作方式 ················································································.103 6.6.2 扫描周期及可编程序控制器的两种工作状态 ························································.104 6.6.3 输入/输出滞后时间 ························································································.104 6.7 可编程序控制器与继电器-接触器系统工作原理的差别 ········································.105 6.7.1 逻辑关系上的差别 ·························································································.105 6.7.2 运行时序上的差别 ·························································································.106 习题及思考题 ············································································································.106 第7 章 FX2N 系列可编程序控制器及其基本指令应用 ·······················································.107 7.1 FX2N 系列可编程序控制器 ··················································································.107 7.1.1 FX2N 系列可编程序控制器的基本组成 ································································.107 7.1.2 FX2N 系列可编程序控制器的型号名称体系及其种类 ··············································.108 7.1.3 FX2N 系列可编程序控制器的技术指标 ································································.111 7.2 FX2N 系列可编程序控制器软组件及功能 ·····························································.112 7.2.1 FX2N 系列可编程序控制器软组件的分类、编号和基本特征 ·····································.113 7.2.2 FX2N 系列可编程序控制器软组件的地址编号及其功能 ···········································.113 7.2.3 数据类字元件的结构形式 ················································································.127 7.2.4 FX2N 系列可编程序控制器的程序存储器的结构和参数结构 ·····································.128 7.3 FX2N 系列可编程序控制器的基本指令及应用 ······················································.129 7.3.1 逻辑取、取反线圈驱动(LD、LDI、OUT)指令 ··················································.131 7.3.2 触点串联(AND、ANI)指令 ··········································································.131 7.3.3 触点并联(OR、ORI)指令 ············································································.133 7.3.4 串联电路块的并联(ORB)指令 ·······································································.133 7.3.5 并联电路块的串联(ANB)指令 ······································································.134 7.3.6 栈操作(MPS、MRD、MPP)指令 ···································································.135 7.3.7 主控(MC、MCR)指令 ················································································.138 7.3.8 置位(SET)和复位(RST)指令 ·····································································.139 7.3.9 微分脉冲输出(PLS、PLF)指令 ·····································································.140 7.3.10 取反(INV)指令 ························································································.141 7.3.11 空操作(NOP)指令和程序结束(END)指令 ···················································.142 7.4 编程注意事项和规则 ··························································································.143 7.4.1 梯形图的结构规则 ·························································································.144 7.4.2 语句表程序的编辑规则 ···················································································.146 7.4.3 双线圈的输出问题 ·························································································.146 7.5 机电装备常用基本电气控制电路的PLC 编程实现 ···············································.147 7.5.1 三相异步电动机单向运转控制:启动-保护-停止电路单元 ···································.147 7.5.2 三相异步电动机可逆运行控制:互锁环节 ···························································.148 7.5.3 两台电动机延时启动的基本环节 ·······································································.149 7.5.4 定时器的延时扩展 ·························································································.149 7.5.5 由定时器构成的振荡电路 ················································································.150 7.5.6 分频电路 ·····································································································.150 7.6 “经验”编程法 ·································································································.150 习题及思考题 ············································································································.151 第8 章 可编程序控制器步进指令及状态编程法 ···································································.155 8.1 步进指令与状态转移图表示方法 ·········································································.155 8.1.1 FX2N 系列可编程序控制器步进指令及使用说明 ····················································.155 8.1.2 状态转移图的建立 ·························································································.156 8.1.3 典型案例分析 ·······························································································.159 8.2 设计状态转移图的注意事项和规则 ·····································································.161 8.2.1 设计状态转移图的注意事项 ·············································································.161 8.2.2 设计状态转移图的规则 ···················································································.161 8.3 多流程步进顺序控制 ··························································································.163 8.3.1 单流程结构程序 ····························································································.164 8.3.2 选择性分支结构程序 ······················································································.165 8.3.3 并行分支结构程序 ·························································································.169 8.3.4 跳转与循环结构 ····························································································.172 习题与思考题 ············································································································.174 第9 章 可编程序控制器应用指令及编程 ···········································································.176 9.1 应用指令基本要素及其表达方式 ·········································································.176 9.1.1 应用指令介绍 ·······························································································.176 9.1.2 应用指令的通用格式 ······················································································.178 9.1.3 应用指令的数据结构 ······················································································.182 9.2 传送与比较类指令及其应用举例 ·········································································.182 9.2.1 指令说明 ·····································································································.183 9.2.2 应用举例 ·····································································································.186 9.3 算术指令及其应用举例 ·······················································································.189 9.3.1 指令说明 ·····································································································.189 9.3.2 应用举例 ·····································································································.191 9.4 条件跳转指令与子程序指令 ················································································.193 9.4.1 条件跳转指令 ·······························································································.193 9.4.2 子程序指令 ··································································································.194 习题与思考题 ············································································································.196 第10 章 可编程序控制器控制系统应用设计 ····································································.197 10.1 可编程序控制器控制系统设计的基本原则、基本内容、一般步骤和机型选择 ····.197 10.1.1 可编程序控制器控制系统设计的基本原则 ·························································.197 10.1.2 可编程序控制器控制系统设计的基本内容 ·························································.197 10.1.3 可编程序控制器控制系统设计的一般步骤 ·························································.198 10.1.4 可编程序控制器机型的选择 ···········································································.199 10.2 机械手的模拟控制 ····························································································.200 10.3 电动机的星形-三角形连接法降压启动控制 ·······················································.203 10.4 自动平移门控制系统设计 ·················································································.205 10.5 Z3040 型摇臂钻床的可编程序控制器控制系统设计 ···········································.208 10.6 自动分拣生产线的可编程序控制器控制系统设计 ··············································.211 10.6.1 自动分拣生产线的控制要求 ···········································································.211 10.6.2 自动分拣生产线的主要部件 ···········································································.212 10.6.3 自动分拣生产线的控制系统设计 ·····································································.215 习题与思考题 ············································································································.226 第11 章 MCGS 组态控制系统 ························································································.228 11.1 MCGS 嵌入版组态软件简介 ··············································································.228 11.1.1 MCGS 嵌入版组态软件的组成 ········································································.228 11.1.2 MCGS 嵌入版组态软件的安装 ········································································.229 11.2 工程建立和下载 ·······························································································.230 11.2.1 工程建立 ···································································································.230 11.2.2 软件的基本操作 ··························································································.230 11.2.3 用户窗口的基本操作 ····················································································.232 11.2.4 工程下载 ···································································································.233 11.3 MCGS 与可编程序控制器连接的实例 ································································.235 11.3.1 设备组态 ···································································································.235 11.3.2 窗口组态 ···································································································.236 11.4 在线调试 ··········································································································.241 习题与思考题 ············································································································.242 参考文献 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